We manufacture high-quality FRP Multi Grade Filters with installations across India and overseas. Designed for superior filtration efficiency, our systems ensure consistent water quality for STP, ETP, and industrial use.
| Semi Automatic | : Yes |
| Country of Origin | : Made in India |
| Type Of Machines | : Sand Filtration |
| Filter Type | : Multigrade Sand Filter |
| Usage/Application | : Industrial |
Protecting your RO membranes, heat exchangers, and downstream equipment starts here.
Trity Enviro designs and manufactures Multi-Grade Filters built for India's toughest industrial water conditions — high turbidity, seasonal silt spikes, hard groundwater, and continuous 24-hour operations. Every system is custom-engineered to your site's water report and flow requirements.
Talk to our engineers today: +91-9821030072
A Multi-Grade Filter (MGF) is an advanced pressure vessel filtration system that uses multiple layers of graded media — arranged by particle size and specific gravity — to achieve deep-bed filtration across the entire vessel depth.
Unlike a conventional pressure sand filter that traps particles only at the top surface, an MGF captures contaminants through every layer simultaneously. This means higher dirt-holding capacity, longer run cycles, lower backwash frequency, and consistently cleaner effluent output.
The result: Feed water with turbidity below 1 NTU and SDI below 3 — the exact quality your RO membranes and downstream systems need to perform at full rated life.
Water enters the vessel from the top and passes through four precisely arranged media layers before exiting as filtered effluent from the bottom underdrain system.
| Layer | Media | Specific Gravity | What It Removes |
|---|---|---|---|
| Layer 1 (Top) | Anthracite Coal | 1.4 to 1.6 g/cm³ | Large debris, coarse sediment, suspended solids |
| Layer 2 | Coarse Silica Sand | ~2.6 g/cm³ | Iron flocs, fine clay, medium organic matter |
| Layer 3 | Fine Sand and Silex | 2.6 to 2.65 g/cm³ | Fine colloidal particles, residual turbidity |
| Layer 4 (Bottom) | Graded Pebbles and Gravel | 2.6+ g/cm³ | Support layer — uniform underdrain collection |
After each backwash cycle, the media layers automatically re-stratify in the correct order due to differences in specific gravity. No manual re-arrangement is required.
If you operate a Commercial RO Plant, these two parameters directly determine your membrane lifespan and cleaning costs.
| Parameter | Target for RO Protection | What Happens If Exceeded |
|---|---|---|
| SDI (Silt Density Index) | Below 3 (ideal) / Below 5 (minimum) | Accelerated membrane fouling, reduced permeate, irreversible flux loss |
| Turbidity | Below 1 NTU | Particulate accumulation in membrane channels, increased pressure drop |
| TSS (for ETP/STP reuse) | Below 5 ppm | CPCB compliance failure, reuse quality non-conformance |
A correctly specified and maintained MGF from Trity Enviro consistently meets all three targets under normal operating conditions.
| Parameter | Specification |
|---|---|
| Vessel MOC | FRP / MS-RL (Rubber Lined) / SS 304 / SS 316 |
| Media Layers | Anthracite, Coarse Silica Sand, Fine Silica Sand, Silex, Graded Pebbles |
| Optional Media | Greensand or MnO2-coated media (for iron or manganese removal) |
| Capacity Range | 1 m³/hr to 100+ m³/hr (custom scalable) |
| Operating Pressure | 2.5 to 5.0 kg/cm² |
| Design Filtration Velocity | 15 to 25 m/hr (application-dependent) |
| Effluent Turbidity | Below 1 NTU (normal operating conditions) |
| Suspended Solids Removal | 90 to 95% |
| Filtration Level | 10 to 15 microns |
| Backwash Trigger (DP) | 0.8 kg/cm² above clean baseline |
| Operation Mode | Manual Multiport Valve / Fully Automatic PLC |
| Media Lifespan | 3 to 5 years (with proper backwash maintenance) |
Sizing your MGF correctly from the start prevents underperformance and avoids costly retrofits. Use this reference as a starting point — our engineers will confirm the final sizing based on your water report.
| Raw Water Turbidity | Recommended Filtration Velocity | Additional Pretreatment Needed |
|---|---|---|
| Below 5 NTU (clean groundwater) | 20 to 25 m/hr | None — MGF alone sufficient |
| 5 to 20 NTU (municipal supply, shallow borewells) | 15 to 20 m/hr | None — MGF alone sufficient |
| 20 to 50 NTU (river intake, post-monsoon) | 12 to 15 m/hr | Consider tube settler upstream |
| Above 50 NTU (flood season, open wells) | 10 to 12 m/hr | Clarifier or tube settler required upstream |
Quick sizing formula:
Filter vessel cross-section area (m²) = Peak flow rate (m³/hr) ÷ Design filtration velocity (m/hr)
For a 60 m³/hr plant at 20 m/hr design velocity: 60 ÷ 20 = 3 m² cross-section → approximately 2-metre diameter vessel.
Contact our team for a precise sizing calculation at no obligation.
Our MGF systems are installed across a wide range of industries and plant types:
RO Pretreatment The MGF is the most critical component in any RO pretreatment train. It protects membrane elements from particulate fouling and ensures SDI stays consistently below 3. Our clients report up to 40 percent reduction in membrane cleaning frequency after upgrading to a correctly specified MGF.
ETP and STP Tertiary Polishing In Effluent Treatment Plants and Sewage Treatment Plants, the MGF is used as a polishing stage after secondary treatment. It brings TSS below 5 ppm and turbidity below 1 NTU, meeting CPCB reuse and discharge standards.
Cooling Tower Side-Stream Filtration Continuously filtering 5 to 10 percent of the cooling water circuit through an MGF removes suspended solids and biological matter before they accumulate in heat exchanger tubes. This reduces fouling, cuts chemical treatment costs, and extends time between heat exchanger shutdowns.
Pharmaceutical and Food Processing These industries require particle-free feed water before downstream softeners, DM plants, and membrane systems. An MGF protects the Activated Carbon Filters and other downstream units from premature particulate loading.
Wastewater Treatment and Recycling In ZLD and water recycling systems, the MGF ensures that treated secondary effluent meets the turbidity and SDI requirements for high-recovery RO and membrane bioreactor (MBR) feed.
Residential Townships and Commercial Buildings Protects plumbing, appliances, and point-of-use RO purifiers from sediment damage in areas with inconsistent municipal supply or high-silt borewell water.
| Parameter | Pressure Sand Filter | Trity Enviro MGF |
|---|---|---|
| Filtration Principle | Surface only | Full depth |
| Filtration Velocity | 8 to 10 m/hr | 15 to 25 m/hr |
| Filtration Level | 30 to 50 microns | 10 to 15 microns |
| Effluent Turbidity | 2 to 5 NTU | Below 1 NTU |
| SDI Achievement | Often above 5 | Consistently below 3 |
| Backwash Water Use | High | 30% lower |
| Vessel Footprint | Larger | Compact |
| RO Pretreatment Suitability | Limited | Specifically designed |
| Monsoon Performance | Overwhelmed | Handles with built-in reserve |
| ZLD Compatibility | No | Yes |
If you observe any of these in your plant, your filtration system needs immediate attention:
| Warning Sign | Likely Cause | Action Required |
|---|---|---|
| RO membrane SDI trending upward month on month | MGF underperforming or media degraded | Inspect media and backwash settings |
| Increasing pressure drop across filter even after backwash | Media fouling or biological growth | Increase backwash intensity, add air scouring |
| Turbidity at filter outlet rising post-backwash | Media attrition — particles too fine | Media top-up or replacement |
| Biological odor from filtered water | Biofilm in media bed | Shock chlorination + backwash frequency review |
| Visible bed height reduction inside vessel | Media carryover and attrition | Annual inspection and topping up |
| Task | Trigger or Frequency | Key Numbers |
|---|---|---|
| Initiate backwash | DP rises to 0.8 kg/cm² above clean baseline | Clean DP = 0.2 to 0.5 kg/cm² |
| Routine backwash cycle | Every 24 to 72 hours depending on feed turbidity | 10 to 15 minutes per cycle |
| Air scouring | Feed water NTU regularly above 10 | Before or simultaneous with water backwash |
| Bed height inspection | Annually | Top up if height reduced by more than 10% |
| Media sieve analysis | Every 2 to 3 years | Confirm particle size within specification |
| Full media replacement | Every 3 to 5 years (continuous duty) | Earlier if sieve analysis shows significant attrition |
| PLC and timer calibration | Quarterly | Verify bed fluidization at 20 to 30% expansion |
Custom-Engineered, Not Off-the-Shelf Every MGF system we supply is designed around your actual water report, peak flow rate, downstream equipment, and site conditions. We do not hand you a standard vessel and a price quote.
India-Specific Water Treatment Expertise Based in Ghaziabad, we understand the specific challenges of North Indian groundwater, Ganga basin surface water, and monsoon-season turbidity variability that generic designs do not account for.
Proven Results Our clients report up to 40 percent reduction in RO membrane cleaning costs and consistent CPCB compliance for treated effluent parameters after switching to our MGF systems.
Complete Support We provide installation, commissioning, annual maintenance contracts (AMC), media replacement services, and retrofit automation for existing manual systems — all backed by rapid on-site response.
Free Water Analysis Send us your water quality report and we will provide a technical sizing proposal and system recommendation at no charge before you commit to any purchase.
Explore our complete range of industrial water treatment systems:
Stop letting suspended solids and high turbidity silently damage your RO membranes and downstream equipment. A correctly specified MGF from Trity Enviro pays for itself through reduced membrane replacement costs, lower maintenance downtime, and consistent regulatory compliance.
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