Multi Grade Filter Manufacturer – Efficient Water Filtration System

We manufacture high-quality FRP Multi Grade Filters with installations across India and overseas. Designed for superior filtration efficiency, our systems ensure consistent water quality for STP, ETP, and industrial use.

Semi Automatic : Yes
Country of Origin : Made in India
Type Of Machines : Sand Filtration
Filter Type : Multigrade Sand Filter
Usage/Application : Industrial
Get a Free Quote

Multi-Grade Filter (MGF) — High-Efficiency Industrial Water Filtration System

Protecting your RO membranes, heat exchangers, and downstream equipment starts here.

Trity Enviro designs and manufactures Multi-Grade Filters built for India's toughest industrial water conditions — high turbidity, seasonal silt spikes, hard groundwater, and continuous 24-hour operations. Every system is custom-engineered to your site's water report and flow requirements.

Talk to our engineers today: +91-9821030072

What Is a Multi-Grade Filter?

A Multi-Grade Filter (MGF) is an advanced pressure vessel filtration system that uses multiple layers of graded media — arranged by particle size and specific gravity — to achieve deep-bed filtration across the entire vessel depth.

Unlike a conventional pressure sand filter that traps particles only at the top surface, an MGF captures contaminants through every layer simultaneously. This means higher dirt-holding capacity, longer run cycles, lower backwash frequency, and consistently cleaner effluent output.

The result: Feed water with turbidity below 1 NTU and SDI below 3 — the exact quality your RO membranes and downstream systems need to perform at full rated life.

How an MGF Works: Four-Layer Depth Filtration

Water enters the vessel from the top and passes through four precisely arranged media layers before exiting as filtered effluent from the bottom underdrain system.

Layer Media Specific Gravity What It Removes
Layer 1 (Top) Anthracite Coal 1.4 to 1.6 g/cm³ Large debris, coarse sediment, suspended solids
Layer 2 Coarse Silica Sand ~2.6 g/cm³ Iron flocs, fine clay, medium organic matter
Layer 3 Fine Sand and Silex 2.6 to 2.65 g/cm³ Fine colloidal particles, residual turbidity
Layer 4 (Bottom) Graded Pebbles and Gravel 2.6+ g/cm³ Support layer — uniform underdrain collection

After each backwash cycle, the media layers automatically re-stratify in the correct order due to differences in specific gravity. No manual re-arrangement is required.

Key Features and Benefits

  • Deep-Bed Filtration The entire media bed depth works simultaneously, not just the surface. This gives the MGF substantially higher dirt-holding capacity compared to single-media filters.
  • Consistent RO-Ready Effluent Quality Our MGF systems consistently deliver effluent turbidity below 1 NTU and SDI below 3 — protecting RO membranes from particulate fouling and extending membrane life by two to three times.
  • High Filtration Velocity MGF vessels operate at 15 to 25 m/hr filtration velocity versus 8 to 10 m/hr for a pressure sand filter. This means smaller vessel footprint for the same flow duty and lower civil and installation costs.
  • 30% Less Backwash Water Our MGF systems use approximately 30 percent less backwash water than equivalent pressure sand filters — a meaningful saving for water-stressed facilities and plants on metered raw water supply.
  • Handles Monsoon Turbidity Spikes Indian raw water sources can spike from 10 NTU baseline to 200 to 500 NTU during monsoon season within hours. Our MGF vessels are sized with 20 to 30 percent additional dirt-holding reserve specifically for this condition.
  • Lead-Free, Corrosion-Resistant Construction Vessel material options include FRP, MS-RL, SS 304, and SS 316 to match your water chemistry and operating environment.
  • Manual or Fully Automatic Operation Choose between manual multiport valve operation or fully automatic PLC-controlled backwash with DP-triggered initiation — depending on your plant's staffing and operational requirements.

SDI and Turbidity: The Numbers That Protect Your RO Plant

If you operate a Commercial RO Plant, these two parameters directly determine your membrane lifespan and cleaning costs.

Parameter Target for RO Protection What Happens If Exceeded
SDI (Silt Density Index) Below 3 (ideal) / Below 5 (minimum) Accelerated membrane fouling, reduced permeate, irreversible flux loss
Turbidity Below 1 NTU Particulate accumulation in membrane channels, increased pressure drop
TSS (for ETP/STP reuse) Below 5 ppm CPCB compliance failure, reuse quality non-conformance

A correctly specified and maintained MGF from Trity Enviro consistently meets all three targets under normal operating conditions.

Technical Specifications

Parameter Specification
Vessel MOC FRP / MS-RL (Rubber Lined) / SS 304 / SS 316
Media Layers Anthracite, Coarse Silica Sand, Fine Silica Sand, Silex, Graded Pebbles
Optional Media Greensand or MnO2-coated media (for iron or manganese removal)
Capacity Range 1 m³/hr to 100+ m³/hr (custom scalable)
Operating Pressure 2.5 to 5.0 kg/cm²
Design Filtration Velocity 15 to 25 m/hr (application-dependent)
Effluent Turbidity Below 1 NTU (normal operating conditions)
Suspended Solids Removal 90 to 95%
Filtration Level 10 to 15 microns
Backwash Trigger (DP) 0.8 kg/cm² above clean baseline
Operation Mode Manual Multiport Valve / Fully Automatic PLC
Media Lifespan 3 to 5 years (with proper backwash maintenance)

MGF Sizing Reference Guide

Sizing your MGF correctly from the start prevents underperformance and avoids costly retrofits. Use this reference as a starting point — our engineers will confirm the final sizing based on your water report.

Raw Water Turbidity Recommended Filtration Velocity Additional Pretreatment Needed
Below 5 NTU (clean groundwater) 20 to 25 m/hr None — MGF alone sufficient
5 to 20 NTU (municipal supply, shallow borewells) 15 to 20 m/hr None — MGF alone sufficient
20 to 50 NTU (river intake, post-monsoon) 12 to 15 m/hr Consider tube settler upstream
Above 50 NTU (flood season, open wells) 10 to 12 m/hr Clarifier or tube settler required upstream

Quick sizing formula:

Filter vessel cross-section area (m²) = Peak flow rate (m³/hr) ÷ Design filtration velocity (m/hr)

For a 60 m³/hr plant at 20 m/hr design velocity: 60 ÷ 20 = 3 m² cross-section → approximately 2-metre diameter vessel.

Contact our team for a precise sizing calculation at no obligation.

Applications

Our MGF systems are installed across a wide range of industries and plant types:

RO Pretreatment The MGF is the most critical component in any RO pretreatment train. It protects membrane elements from particulate fouling and ensures SDI stays consistently below 3. Our clients report up to 40 percent reduction in membrane cleaning frequency after upgrading to a correctly specified MGF.

ETP and STP Tertiary Polishing In Effluent Treatment Plants and Sewage Treatment Plants, the MGF is used as a polishing stage after secondary treatment. It brings TSS below 5 ppm and turbidity below 1 NTU, meeting CPCB reuse and discharge standards.

Cooling Tower Side-Stream Filtration Continuously filtering 5 to 10 percent of the cooling water circuit through an MGF removes suspended solids and biological matter before they accumulate in heat exchanger tubes. This reduces fouling, cuts chemical treatment costs, and extends time between heat exchanger shutdowns.

Pharmaceutical and Food Processing These industries require particle-free feed water before downstream softeners, DM plants, and membrane systems. An MGF protects the Activated Carbon Filters and other downstream units from premature particulate loading.

Wastewater Treatment and Recycling In ZLD and water recycling systems, the MGF ensures that treated secondary effluent meets the turbidity and SDI requirements for high-recovery RO and membrane bioreactor (MBR) feed.

Residential Townships and Commercial Buildings Protects plumbing, appliances, and point-of-use RO purifiers from sediment damage in areas with inconsistent municipal supply or high-silt borewell water.

MGF vs Pressure Sand Filter: At a Glance

Parameter Pressure Sand Filter Trity Enviro MGF
Filtration Principle Surface only Full depth
Filtration Velocity 8 to 10 m/hr 15 to 25 m/hr
Filtration Level 30 to 50 microns 10 to 15 microns
Effluent Turbidity 2 to 5 NTU Below 1 NTU
SDI Achievement Often above 5 Consistently below 3
Backwash Water Use High 30% lower
Vessel Footprint Larger Compact
RO Pretreatment Suitability Limited Specifically designed
Monsoon Performance Overwhelmed Handles with built-in reserve
ZLD Compatibility No Yes

Warning Signs Your Current Filter Is Failing

If you observe any of these in your plant, your filtration system needs immediate attention:

Warning Sign Likely Cause Action Required
RO membrane SDI trending upward month on month MGF underperforming or media degraded Inspect media and backwash settings
Increasing pressure drop across filter even after backwash Media fouling or biological growth Increase backwash intensity, add air scouring
Turbidity at filter outlet rising post-backwash Media attrition — particles too fine Media top-up or replacement
Biological odor from filtered water Biofilm in media bed Shock chlorination + backwash frequency review
Visible bed height reduction inside vessel Media carryover and attrition Annual inspection and topping up

Maintenance Schedule Reference

Task Trigger or Frequency Key Numbers
Initiate backwash DP rises to 0.8 kg/cm² above clean baseline Clean DP = 0.2 to 0.5 kg/cm²
Routine backwash cycle Every 24 to 72 hours depending on feed turbidity 10 to 15 minutes per cycle
Air scouring Feed water NTU regularly above 10 Before or simultaneous with water backwash
Bed height inspection Annually Top up if height reduced by more than 10%
Media sieve analysis Every 2 to 3 years Confirm particle size within specification
Full media replacement Every 3 to 5 years (continuous duty) Earlier if sieve analysis shows significant attrition
PLC and timer calibration Quarterly Verify bed fluidization at 20 to 30% expansion

Why Choose Trity Enviro

Custom-Engineered, Not Off-the-Shelf Every MGF system we supply is designed around your actual water report, peak flow rate, downstream equipment, and site conditions. We do not hand you a standard vessel and a price quote.

India-Specific Water Treatment Expertise Based in Ghaziabad, we understand the specific challenges of North Indian groundwater, Ganga basin surface water, and monsoon-season turbidity variability that generic designs do not account for.

Proven Results Our clients report up to 40 percent reduction in RO membrane cleaning costs and consistent CPCB compliance for treated effluent parameters after switching to our MGF systems.

Complete Support We provide installation, commissioning, annual maintenance contracts (AMC), media replacement services, and retrofit automation for existing manual systems — all backed by rapid on-site response.

Free Water Analysis Send us your water quality report and we will provide a technical sizing proposal and system recommendation at no charge before you commit to any purchase.

Related Products

Explore our complete range of industrial water treatment systems:

Get a Custom MGF Quote

Stop letting suspended solids and high turbidity silently damage your RO membranes and downstream equipment. A correctly specified MGF from Trity Enviro pays for itself through reduced membrane replacement costs, lower maintenance downtime, and consistent regulatory compliance.

Related Products

whatsapp-image